Automation & Robotics

Custom automation engineered to perform under pressure

Reliability, precision, and uptime are table stakes for engineering. We design and build custom automation and robotics systems that break new ground and solve hard problems. Whether you're in an R&D pilot, or looking to scale, our work focuses on solving automation challenges that don't have obvious answers, delivering real-world outcomes without sacrificing critical requirements.

Built for ambiguity

Many automation challenges don’t begin with clear specifications or proven approaches. We’re comfortable operating in that uncertainty, helping define the right process, architecture, and level of automation when requirements are incomplete, constraints are tight, and tradeoffs matter.

Define a clear path

We know how to break seemingly impossible automation challenges into solvable parts then build a road map to success. Let us help you figure out where to start.

What we deliver

Custom Manufacturing Automation

We design and build custom automation systems tailored to your product, process, and production requirements, especially where standard solutions cannot meet performance, precision, or reliability standards.

Automated work cells and manufacturing lines

Complex assembly and process automation

Integration with existing equipment and factory systems

Production-ready systems designed to scale and evolve

Custom Lab Equipment

Purpose-built equipment designed to generate the data needed to make confident engineering decisions.

Life testers and reliability test systems

Performance characterization and validation tools

Process development and pilot platforms

Data acquisition and instrumentation systems

Technical Derisking & Prototyping

More than execution — we help keep programs moving forward.

Targeted automation and prototyping efforts focused on resolving uncertainty early.

Proof-of-concept automation and pilot systems

Evaluation of novel processes and architectures

Early validation of automation feasibility and performance

Rapid iteration informed by real data

Automation Roadmapping

Strategic planning to define the right automation approach over time.

Assessment of current processes and constraints

Definition of automation strategy and sequencing

Identification of technical risks and investment priorities

Alignment between product roadmap and manufacturing goals

Robotics Development

Engineering robotic products designed for real-world use, where performance, reliability, and user experience all matter.

System architecture and electromechanical design for robotic products

Integration of sensing, actuation, controls, and embedded software

Prototyping and validation of behavior, interaction, and performance

Design for manufacturability, serviceability, and scale

Service & Support

Ongoing support to ensure automation systems continue to perform as requirements evolve.

Commissioning and deployment support

System optimization and performance tuning

Updates, upgrades, and lifecycle support

Knowledge transfer and documentation

Our work in action

Engineering Case Studies

Wearable ECG Circuit Design for Verification and Validation (V&V)

Engineering Guides

Risk Analysis for New or Existing Equipment | Safety Engineering, Part 1

Director of Manufacturing

MedTech

“I definitely would work with Andrews Cooper again. They were very easy to work with – a great partner.

Hearing my colleagues talk about experiences they’ve had with other firms, where things have not gone well, I feel very fortunate to work with Andrews Cooper. Extremely organized, responsive, resourceful and effective at coming up with solutions for each of our project milestones. This project is on track for success and it has been a great experience working with the team at AC.”

How we work

Engage Early

You can talk to AC before you have engineering plans ready. We will help you make a roadmap.

Define & De-risk

We start by understanding your process, constraints, and goals — then identify the right level of automation and key technical risks.

Understand Your Systems & Capabilities

Most engineering firms have a system that they don't deviate from. As your engineering partner, we pick up where you leave off and ensure our solution fits your needs.

Flexible Engagement Models

We offer flexible financial terms. Whether you're a startup or an enterprise engineering division, we can find a way to work together.

What types of automation projects does Andrews Cooper specialize in?

We specialize in custom automation and robotic systems for complex manufacturing environments, including precision assembly, inspection, test automation, and processes where off-the-shelf solutions fall short.

Do you build fully custom automation systems?

Yes. We design and build custom automation systems tailored to specific product, process, and performance requirements, particularly when standard platforms cannot meet precision, reliability, or scalability needs.

Can you help if our process is not fully defined yet?

Yes. Many projects begin with incomplete or evolving requirements. We help define the process, level of automation, and system architecture before committing to hardware.

When should automation be considered in the product lifecycle?

Automation should be considered early, especially for products with tight quality, throughput, or reliability requirements, to avoid costly redesigns later in development.

Do you support pilot systems as well as full production automation?

We support automation across the full lifecycle, from early pilot and proof-of-concept systems through production-ready automation and manufacturing scale-up.

Can your automation integrate with existing manufacturing equipment?

Yes. We frequently design automation that integrates with existing equipment, tooling, and factory systems, including optimization of legacy automation.

What differentiates Andrews Cooper from a typical automation integrator?

We focus on solving difficult, first-of-their-kind automation challenges by integrating product understanding, systems engineering, test, and manufacturing insight to deliver reliable, production-ready systems.

Purpose-built automation

When manual processes, legacy systems, or off-the-shelf automation fall short, we deliver custom automation for complex, evolving environments where precision, reliability, and uptime are non-negotiable.

See our other solutions

Product Development

Integrated Engineering Teams

Professional Service Agreement